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clutch cable replacement

5.6K views 8 replies 5 participants last post by  mike saunders  
#1 ·
Hi

Ive just been stuck upside down in the footwell for most of the morning.
Several skinned knuckles later, ive worked out that i cant remove the clutch pedal.

Ive been reading that a replacement clutch cable might make it easier to change gear. It all works, but 3rd and reverse can be a little unintuative, and along with the heavy feel and the squeek it spoils the feel of the car a bit.

This thread made it sound sooooo easy
http://www.uksaabs.co.uk/UKS/viewtopic.php?f=2&t=27248
The posts on there say what a great fix this is to make the clutch lighter and gear changes easier so im dead keen.

I bought a clutch cable (putting my money where my mouth is!)
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I was able to remove the split pin and the nut that holds the clutch pedal.
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But i was not able to remove the bolt.
I just cant get a spanner or socket to it.


I went back a step to see if i could adjust the existing cable but i think its the auto adjust one which has a bad rep and seems not to have a threaded end for manual adjustment.
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I like doing my own work if possible.
Not just to save money. Its nice to learn and get to know the car.
But its very cramped in there and i seem to be stuck at the first hurdle.

The only consilation is that a squirt of wd40 seems to have sorted the squeek.

Questions:
How do i get the pedal off?
Is it going to be a mission connecting the pedal to the cable?

Thanks
S

Oh... and what is this?

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It screws to the plastic facia above the pedals.
I thought it might be where the TechII software plugs in.
 
#2 ·
The connector is the OBD-II connector. As far as the cable goes, some have had luck making a hook from a coat hanger and using it to pull the spring backwards while putting the cable on the end of the pedal lever. You can readjust the cable by grasping it near the fuse block and pulling a few times toward the front of the car. If the clutch pedal operation is still, the throwout bearing might need to be lubed... Ron
 
#5 ·
The pedal does not need to come off. At the top of the pedal, the bar forms into a hook. Your cable looks different than the OEM version. The OEM cable has a plastic loop that fits over the hook at the top of the pedal. However, there is a spring that presses on the plastic loop to keep it in the hook and also serves as a return spring for the pedal. The metal hook on your cable may be able to fit into the hook as well, but I can't be sure. In any event, a coat hanger or loop of wire can be slipped over the spring to pull it away from the pedal, allowing the cable to be positioned in the pedal's hook.

John
 
#6 ·
thanks for the tips.

If i can get to it, it sounds like i can replace the cable without removing the peddle.

However, seeing enough of it is the problem

Thanks Jeremy for "Take off the knee bolster and the lower air vent"
Can you explain further?
I cant see anything that looks like a "knee bolster".
By the "lower air vent" do you mean the plastic cosmetic cover?
I assume Not as when i removed the cover I still had to squeeze right in underneath lots of bits n pieces.

thanks

s
 
#7 ·
Sorry, I had assumed you had taken off the lower plastic panel already. Once that's off, you'll see a large curved and ribbed metal piece. That's the knee bolster, and it's only held on by two 10mm bolts. When that's off, you'll see a plastic duct that runs right over the footwell. Take it off, and you'll have a great view of what you're working on.
 
#8 ·
Jeremy is entirely right. You will never have enough visibility or access without removing the plastic kick plate, metal knee bolster and lower vent, in that order. Once you do, things will be much clearer as to how to proceed.

When working under the dash, don't be afraid to take off some pieces so that you can see and reach what you need. Just note carefully how they came off and what bolts held them in so that you can get everything back correctly.

John
 
#9 ·
While you're under there......

convert the car to a hydraulic clutch and be done with it. :)

The silly cable was only used from 94-early 98. Saab wised up in 98-99 and returned to using a hydraulic clutch.